Design
Product, Tooling Design & Engineering Support
At DML we assesses your drawings and provides engineering guidance to help you design mould-able parts that are optimized for manufacture. From tool design concepts to process development and validation, we ensure that all aspects of production meet the ultimate goal of producing high-quality injection moulded parts.

Product Design AssistanceOur suggestion on this steps to design the product features, specs and industrial design follow. DML mould is certainly in a position to help you develop your new projects or re-design current products and implement these steps on behalf of clients by meeting in person and teleconferencing with you and your sales & marketing and technical people each step of the way.





Product Development

Early Stage Engineering Support

Quality Requirement Planning

Material Selection Consultation

Mold Concept Planning

Part optimizing

Design For manufacturing


Mold Design SupportEngineer Software
1.Mold drawing 2D1.Auto CAD
2.Mold drawing 3D2.Unigraphics NX
3.Design for Manufacturable3.Pro-Engineer
4.Mold design checked4.Autodesk Moldflow
5.Mold Design Specification5.Solidworks
6.Mold design optimized6.PowerMilll

Design For Manufacturability (DFM)


DFM is a helpful tool that DML provides its customers to help minimize tooling costs and to help expedite the manufacturing process; this is a key step, we should analyze carefully following our checking list that DML’s DFM includes below processes.

Basic Information

Mold structure

1.Cavities

1.Sink mark analysis

2.Using Material

2.Draft analysis

3.Shrinkage

3.Engraving and Aspect spec

4.Part size & weight analysis

4.parting line analysis

5.Mold steels

5.Insert line analysis

6.Moldbase steel and   spec

6.Slide and retractor lines


7.Injection machine size


7.Ejector line

8.Gate location and size

9.Layout


Mold Flow Analysis For Mold & Tooling Design
Tooling & Mold Design
The Moldflow analysis is a helpful simulation for mould design concept evaluated and optimized the design options, that guarantees us to build a high-quality plastic injection mold successfully. Through this simulation, we can find out the best gate location, cycle time simulation analysis, cooling checking, sink marks preventing, welding line improving, venting designing and injection parameter primary analysis that is indispensable to us.
DML uses the lasted engineer software to build the 2D or 3D mold structure and simulate that it is right and capable; our designer should follow the ultimate confirmed DFM report to build mold structure, and assemble mold components that are the customer’s mold standard.
Generally, We use these engineer softwares to build a model as below:
Pro-Engineer for product design model.
Unigraphics NX for  3D mold design model.
Auto CAD for 2D mold design.
Moldflow for Moldflow analysis and optimized simulation.

Product Design & Development Assist


Our product development and design team has over 10 years of combined product development experience and has been exposed to many different applications and industries. Through many years of experience, we have developed a workflow that ensures a smooth and well-developed process plan for new projects.

Product Design Process

Product Development Process

1.Problem Assessment

1.Product concept creation

2.Design Specification

2.Proof-of-Concept

3.Idea Generation

3.Electronic device development

4.Concept Design

4.Assembly and verification of pilot batch

5.Quotation proposal

5.Certification tests

6.Detailed Design

6.Preparation for production and pilot batch launch

7.Testing

7.Full-scale production

8.Manufacturing and QC


+86 0769-8171 8606
Contact Us
Email:felix@dml-mould.com
Guanyang building, No.5 of Houyong Road, Houjie Town, Dongguan City, Guangdong Province, China
+86 13428642823
Trinity Way, West Bromwich, West Midlands, B70 6NU, United Kingdom
Oversea Agent
Phone:+44 751 468 1562
Email:sales05@dml-molding.com
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For inquiries about our products or pricelist, please leave your email to us and we will be in touch within 24 hours.
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